Retrofit Emission Control System

Retrofit Emission Control System

Air pollution, a major challenge in this modern generation & also we need to control it for a better future. There are various reasons that affect the air quality but according to the National Green Tribunal (NGT), diesel engines is one of the major cause. These engines are widely used in the different categories of machines such as motor vehicles or DG Sets. Along with the number of advantages, there are a few major cons with diesel engines. The major disadvantage is, they emit harmful gases & toxic which are responsible for decreasing the air quality. Various studies showing that diesel engine exhaust is more harmful to the human body such as damage of lung & respiratory problems also the cause of cancer.

To reduce air pollution many companies manufacture emission control devices that follow cost-effective retrofit techniques to reduce harmful emissions. Also, to reduce the pollution of diesel generators, EO Energy provides the service of the retrofit emission control device. Diesel retrofit technology is the best way to reduce unwanted emissions of DG Set at an affordable cost.

What is retrofitted emission control for DG Set?

The latest manufacturing technology & day by day up-gradation in diesel engines comply with the emission standard certification. The retrofit technique added the extra advantage to control the emission for pollution control certificate for generator. The very common retrofitted technology for DG Set is the installation of the retrofit devices in the diesel engine exhaust system. In other words, we can say the retrofitted equipment install in the exhaust system to control the emission during the diesel generator operation. This device is designed & evaluates the emission from certified diesel engines.

How retrofit help to control the emission of generator

High-rated power output diesel generators are the main source to run industrial & commercial operations during the power failure or main grids supply absence. As we know that there are a number of benefits of having a diesel engine generator such as efficiency, cost-effectiveness, high torque, & many others. But along with it, they emit harmful gases such as Co2, carbon mono oxide & others which is highly dangerous for our ecosystem.

To control it many companies introduce retrofit emission control devices that help to control the pollution from the diesel engine.

Retrofit emission control technology

The retrofit emission control technology is basically a filtration system that filters specific particles. The manufacturing design of this device is a stainless steel box (can) that mounted with the generator exhaust system. In some cases or with the particular device, they are attached with the original muffler or silencer.

This diesel generator retrofit device is the best way for the proper treatment of pollution control. The device can be easy to install in existing or new diesel generators to control the PM, carbon monoxide, nitrogen oxide & other pollutants particles.

The below reference table will help you to get a better understanding of the various norms of Genset emission.

Emission Norms for Genset Engines
Emission Norms Category
(KW)
Date of
Implementation
Pollutants
(g/KWh)
Smoke Test Cycle Test Equipment
CO HC Nox PM m-1
CPCB - l 0-19 Implemented from 2003 - 2005 depending upon Power band 3.5 1.3 9.2 0.3 0.7 ISO 8178 D2-5 Mode Cycle Steady State Dynamometer, Partial Flow SPC(PM), Raw Emission Measurement Systems.
> 19-36
37 - 75
> 75 -129
130 - 560
561 - 800
CPCB- ll 0-19 Jul. 2014 3.5 HC+Nox=7.5 0.3 0.7
> 19-36 HC+Nox=4.7 0.3
37 - 75
> 75 -129 HC+Nox=4.0 0.2
130 - 560
561 - 800

Diesel emission reduction technique- Way to control diesel Genset pollution

Retrofit technique

The retrofit technique in diesel generators is the addition of a pollution control device to control the emission rate from the engine exhaust. This trusted technique to remove emissions is very effective & able to reduce more than 90% pollutants particles in specific cases. The device is used for diesel retrofit along with nitrogen oxide catalysts, diesel oxidation catalysts, exhaust gas recirculation, diesel particulate filter & others.

Repower

Repowering the DG Set is a process where the owner will replace the existing engine with the new one. This technique is more useful when you need to use your device for more last longer purposes. Repowering any old device gives the opportunity to install a new engine with the latest emission control features.

Rebuild

The routine maintenance & replacement of old or faulty parts are the best method to get high efficiency from diesel engine devices. Also, the major maintenance provides an opportunity to rebuild the engine with a more modern technique. Modern engines emit less emission as compared to the old ones or we can say the rebuilt cleaner parts gives immediate emission reduction benefits.

Refuel

There are various fuel types used in the generator. Some of them need a few modifications in the engine or some complete replacement. A few of the alternative fuels such as diesel, biodiesel, ethanol, gas, or propane are used as a supplementary addition to reducing emission.

Replace

Retiring the higher polluting diesel engine device is always the best method to control the pollution level in our ecosystem. So whenever the existing products didn’t match the standard emission level replacing them with the new one is the best technique.

Genset emission control device list

Product Name Emission control device
Material Stainless steel
Power Based on the unit
Frequency 50 Hz
Voltage 430 V
Used in Industrial diesel Genset

1- Mild Steel emission control device

Suitable design with high efficiency the mild steel emission control device presents rugged & robust features for long-duration use. It is also able to tackle various types of emissions based on their level. Here is more specification detail.

1- Mild Steel emission control device

Suitable design with high efficiency the mild steel emission control device presents rugged & robust features for long-duration use. It is also able to tackle various types of emissions based on their level. Here is more specification detail.

Product Name Emission control device
Material Stainless steel
Power Based on the unit
Frequency 50 Hz
Voltage 430 V
Used in Industrial diesel Genset

2- A three-phase fugitive emission control device

This emission control device is used to recycle the pollutants particles which emit from the diesel engine. The improved emission filter method is also helpful to protect the environmental ecosystem. Here get more inquiry with product detail,

ApplicationIndustrial lead recycling plants
Phase3 Phase
Used inHigher than 125 kVA DG Set
Capacity1200 CMH
Voltage410 V
FinishingPaint coated

Retrofit emission control application & service in India-
Choose the right retrofit emission control solution

To identify the best product which matches your need, make a visit to our sales & manufacturing unit. With years of experience we are, the authorized manufacturer & service provider of retrofit emission reduction devices in India. All our products follow the industrial standard norms to make your industrial generator more efficient & reliable. A few major beneficial features of our service.

  • Product manufacturing is based on the needs of the application.
  • Low buying cost of the retrofit emission control device.
  • Testing in all parameters before installation.
  • Availability for both new or existence Genset.
  • High-grade materials & super relative technology.